GAS SENSORS and DETECTORS



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In modern industrial applications it's important to measure different types of gases. This may be done to measure the amount of gas such as oxygen and nitrogen that is used as part of a process, or it may be to detect the small amounts of different gases that are determined to be pollutants or dangerous to personnel. In some applications it's possible for workers to become exposed to dangerous gases such as ammonia, chlorine, or hydrogen cyanide, or the amount of oxygen available for breathing may be limited. Personal detectors can be worn by each employee to determine if unwanted gases are present, or they can monitor the amount of oxygen available for breathing. These types of sensors can also be used to detect the amount of gas that remains in an empty tank that must be entered for maintenance.


Above: A general gas sensor (from Figaro Sensor ).

Above: CO2 gas sensors.

Above: An organic solvent sensor.

When gases must be measured, generally mass flow meter devices are used. The amount of gas must be detected and measured to ensure the proper amount is being added to a process, or the amount must be determined for billing purposes. ill. 1 shows an example of a gas detector. Note that this type of sensor uses a sealed sensing head and a signal conditioner to provide a signal that can be used as an indicator or alarm.

Loop-Powered Transmitter 

No amplifiers or signal conditioners required, just a two-wire connection to any suitable 4-20 mA receiving device. Analog output is linearly proportional to gas concentration.

RESDEL Shell 

Manufactured from a spun epoxy material, the shell is lightweight but durable and highly chemically resistant. In addition, an impregnated inner lining protects the circuitry from external RFI/EMI sources.

Simple Span Adjustment 

Touching a magnet to the designated point on the case performs a quick and simple span adjustment.

Sealed Electronics 

To enhance its mechanical strength and achieve complete environmental protection, the entire circuitry is encapsulated.

Microprocessor Control 

Automatic sensor driver, signal conditioner, temperature - compensator and zero and span adjustment - and no controls to adjust. 


Simple Zero Adjustment 

Touching a magnet to the designated point on the case performs a quick and easy zero adjustment.

Elastomeric Connector 

When placed under pressure by tightening the sensor end cap, a network of fine wires is exposed, making contact with the concentric gold rings on the base of the sensor and the transmitter. Thus, connecting pins or sockets are not required allowing simple pop-in sensor replacement.

Electrochemical Sensor 

The heart the sensor in the image is an amperometric membraned sensor is a sealed, maintenance free device. Considered to be the most advanced of its kind available, each sensor exhibits rapid response time, excellent repeatability and little or no response to interfering gases. Typical calibration frequency is three months with an expected life of two years in most applications. Each sensor carries a full 12 month warranty.

Sensor End Cap 

Secures the sensor tightly in place using an o-ring seal. This prevents ingress of water and allows efficient operation of the elastomeric connector. Can be temporarily or permanently replaced with a combination rain shield/calibration adaptor or flowcell.
Above: ill. 11: Cutaway picture of a gas detector.

Gas sensors may be used to detect these important gases or compounds:

  • bromine
  • carbon monoxide
  • chlorine
  • chlorine dioxide
  • ethylene
  • ethylene oxide
  • formaldehyde
  • hydrazine(s)
  • hydrogen
  • hydrogen bromide
  • hydrogen chloride
  • hydrogen cyanide
  • hydrogen sulfide
  • nitric oxide
  • nitrogen dioxide
  • ozone
  • propylene oxide
  • sulfur dioxide

Measurement circuit for basic gas sensor.
Above: Measurement circuit for basic gas sensor.

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